As the request for bar perfection increases, more and more industries turn to the best way to bring about perfect precision and tolerance.
Due to the extent of request from different industries and manufacturers for bars with the proper precision, diametrical tolerance, and surface finish, centerless grinding advantage and capabilities, with the implementation of CNC machines and automated control systems, is in high demand. Bringing bars to their excellent surface finish and correct tolerance has never been this cost-effective!
Centerless grinding works like magic in transforming deformed workpieces into a whole new, perfect bar in one single pass. This grinding method uses a very abrasive process to remove unnecessary workpiece parts. It goes between rolling grinders and comes out of the machine wholly ground with consistent straightness and accurate diametrical tolerance.
We heard different industries’ demands and offered our advantages and capabilities.
Incredible Steel Crafting
The fantastic thing about centerless grinding applications is their way of holding the workpiece without centers and getting the desired finish and precision. The method? It uses three-point positioning in which bars go rigidly between the grinders above the work blade. Support bars within the grinding process take just a few accurate adjustments. During the abrasive grinding, spare parts undergo cutting, and bars go through grinding to achieve that precision roundness, tight diametrical tolerance, and fine polish.
Correcting Surface Errors, Both Small and Large
Eliminating errors in bars is the main priority, and the rest will follow. If the challenge is to grind long round bars or complex parts – our centerless grinding has all the solutions. For grinding long round bars, we use through-feed grinding. We opt for plunge grinding or the in-feed method for complex parts, which allows grinding of the minor diameters to correct the surface. Abrasive grinding of material is done through a tangential feed of the grinding wheel.
Multifunctional Under One Roof
Centerless grinding, by far, is one of the most multifunctional grinding methods of all machining operations. The machines perform essential machining solutions to utilize and reshape deformed bars. Aside from grinding, this operation can turn, clean, buffer, and polish, which other machines can’t do. That is why centerless grinding is better recommended for operators who prefer multiple functions and services with fewer lead times.
Cost-effective Operation Advance Tool Steel
One centerless grinding advantage is that it does not need much preparation, thereby cutting traditional costs, and it leaves bars fully furnished to their proper precision – which is why it’s very cost-effective for operators! Being multifunctional, it can bring all the necessary work in a single pass with consistency in cut, roundness, and diameter tolerance.
We offer quality machining services and the production of products. Quality inspection is consistently laid out at each end phase of our operations. Moreover, we grasp the entire understanding of the fundamentals of grinding to make sure we can target specific standards in steel crafting.
Advance Grinding can offer ultra-fast turnaround rates and competitive pricing on any round bar. Get a quote today!