Centerless grinding stands tall among other processes because it can accomplish every type of machining work with one process – and at fast lead times!
Industries Turn to Centerless Grinding
Big manufacturers of precision products and tools must have a reliable source of raw materials, like bars in varying finishes, sizes, and mechanical properties, to fit their specific application. It is also important that these materials undergo a consistent, controlled procedure for quality consistency.
Centerless grinding is used to perfect the finish and size of bars in a continuous process. Since the demand for ground bar stock has grown, suppliers are relentless and demand consistent production of material with the required tolerance. In meeting daily production volumes, CNC machines require the products of grinding operations like OD grinding and centerless grinding, to feed into new advancements and machines to enhance their operations.
Centerless Grinding Approach
In order to achieve wide ranges of productivity in the operation, grinding machines should be properly equipped and constantly dressed with new abrasive grains, and proper placement of grinders should be ensured to handle different diameters and geometries of workpieces.
Centerless grinding makes it possible to achieve close tolerances, precision roundness, and maintain accuracy with thorough surface grinding and a controlled gap between centers. In addition, this machining process allows a variety of functional tasks like cleaning, polishing, finishing, and roughing performed in a single pass.
The ability to handle multiple machining solutions and achieve precise results best explains why centerless grinding has become the new standard in production technique. Advance Grinding has a stock of many grades and sizes of different metals, and has the machining capabilities to support high volume productions.
The Basics of Aluminum Alloy
Aluminum is the most abundant metal in Earth’s crust after silicon and oxygen. It has a silvery-white appearance and contains a lot of valuable mechanical properties. It possesses 60% of the electrical conductivity of copper, with much lower density, making it a lightweight material perfect for aircraft and aerospace construction.
Pure aluminum is soft and ductile, but it can be strengthened when it is alloyed with other elements like magnesium, copper, and silicon. Such alloys possess better corrosion resisting properties, with a protective oxide coating that is achieved and enhanced through the process of anodization. Their lightweight and non-toxic mechanical properties enable them to be easily machined and cast. One good thing about aluminum is that it is recyclable, which can save considerable amounts of energy. They only need to undergo a melting process in order for them to be reused.
Aluminum alloys have low density, therefore, they are lightweight which is one of the key factors to consider in constructing an aircraft and its vital parts. Other important properties they possess are malleability, high strength, easy machining, good electrical and thermal conductivity, and excellent corrosion resistance.
Aluminum in the Aviation Industry
80 percent of commercial transport aircraft frames are made up of aluminum. This alloy is the top choice for the construction of aircraft and parts like wings and fuselage. Most navy aircraft are mainly made of fabricated aluminum. The focus on aluminum casting technology is continuing to earn recognition with its countless advantages in forming complex parts for aircraft structure. With a low manufacturing cost, Aluminum Alloy is the top choice for incorporating innovative and complicated design concepts in the aviation industry.
Let Advance Grinding Services be your tool in understanding and choosing the correct material for your manufacturing needs. With partners in our sector, you can submit a request for 3 quotes today!